Warehouse Pick & Pack Cost Calculator

Calculate your cost per order for in-house warehouse operations. Includes labor, supplies, error correction, and overhead to give you a true fulfillment cost for margin planning.

Orders Per Day

Average daily order volume

Hourly Labor Rate ($)

Fully-burdened hourly cost (wages + benefits)

Minutes Per Order

Avg pick + pack + label time

Packing Supplies Cost ($)

Boxes, tape, void fill per order

Error Rate (%)

% of orders with pick errors

Error Resolution Cost ($)

Reship + CS time per error

Monthly Warehouse Overhead ($)

Rent, utilities, equipment

Working Days Per Month

3PL fulfillment typically costs $3–6/order for standard products. If your in-house cost exceeds $6–8/order, 3PL may be worth evaluating — especially as volume grows.